Breakfast cereals corn flakes manufacturing process machine / processing line

Product Description

Breakfast cereal corn flakes production line is a fully automatic processing line which is designed and developed from DG company combining with European advanced technology.The production line uses corn flour,wheat flour, oat etc as its raw material.By twin screw extruder to accomplish cook curing,pelleting etc.Then by flakes pressing,baking ,coating and other technological process to produce instant-eat crispy breakfast cereal corn flakes with regular ,sweet,salty etc flavors.Its breakthrough solves various difficult problem compared with domestic equipments , for example: pressing rollers sticking ,low capacity of flakes pressing,low shaping rate,poor taste etc.Scientific processing technique can keep cereals nutritional elements .

Production process

corn flakes manufacturing process machine

1.Mixer : Mix the raw material equally
2.Conveyor : take the raw material to the extruder
3.Twin screw extruder : mix , cook and extrude the raw material with suitable temp and pressure , first to produce cristal snack balls from the extruder
4.Vibrator : spread the pellet balls to avoid them sticking together
5.Air blower : blow the pellet balls to the flaker
6.Flaker: Press the snack balls into flakes with adjustable thickness
7.Blower : Blow the corn flakes to the oven
8.Oven : dry the corn flakes to take away most of the moisture content
9.Elevator : take the corn flakes to the next machine
10.Hot air popper : puff the corn flakes to be expanded and crispy
11.Coating system : spray syrup onto the surface of the corn flakes to make sweet flavor
12.Spreader : spread the coated corn flakes to avoid sticking together
13.Oven (extended ) : Bake the coated corn flakes to make them crispy again after syrup coating .
14.Cooling conveyor : cool down and convey the corn flakes

Instelled corn flakes production line in ciients' factory

Dg75-II is the most popular corn flakes production line , we have improved this line for many time to meet EU standard , with our advanced extruder and assistant machine , you can have a high standard corn flakes making machine / production line to make super quality corn flakes same as Kelloggs or Nestle

Technical parameter

Breakfast cereal snacks processing iines

The following processing lines are applied to make breakfast cereal snacks such as cereal rings, fruit loops , choco ball , rice crispy and so on , not including corn flakes

Item	Capacity	Install power	Dimension
DG65-III processing line	100~150 kg/h	89 kw	35000*3100*2800
DG70-II processing line	200~300 kg/h	104 kw	36000*3100*2800

Corn flakes & breakfast cereals processing line

The following processing lines are applied to make breakfast cereals including corn flakes

Item	Capacity	Installed power	Dimension
DG52-II processing line	100~150 kg/h	222 kw	52000*3500*2800
DG75-II processing line	200~300 kg/h	278 kw	57000*3500*3100
DG90-II processing line	400~500 kg/h	398 kw	64000*4000*3600

Samples of this line

corn flakes

made by DG corn flakes making machine / production line

chocolate corn flakes
made by DG corn flakes making machine / production line

rice flakes
made by DG corn flakes making machine / production line

There are more other shapes of breakfast cereal snacks you can make with the same production line , you only need to change the dies on the extruder .

Why choose us

1.Something about Corn flakes machine Machinery Co., Ltd

Established in the year of 2012 , a professional team with more than 20 years experience in the extrusion system industry , Corn flakes machine Machinery Co., Ltd grows very fast in 3 years, to becoming a Breakfast cereals corn flakes manufacturing process machine / processing line manufacturer in Chine Extrusion System Industry .

We are the FIRST manufacturer in China for the hot air puffing system and the advanced EU type extrusion system, our machines are machine getting popular all over the world , we have sold the production lines to America, Australia, Canada , Italy, Japan, Jordan, Saudi Arabia, Thailand ,Malaysia , Russia, Slovakia, Turkey,Uzbekistan, India, Pakistan and so on .

2.What is the advantage of your corn flakes manufacturing process machine ?

We have different series of twin screw extruder for making breakfast cereals snacks .

The traditional type extruder : DG65-III DG70-II DG85-IV

We also have Advanced type extruder for corn flakes : DG52-II DG75-II DG95-II

4. Which famous brand of parts we use for the corn flakes manufacturing process machine ?

Machine shield : 201 ss / 304 ss as required
Parts contact with food : 201 ss / 304 ss as required
Main motor: Breakfast cereals corn flakes manufacturing process machine / processing line brand
Touch screen : Wenview brand
Miniature circuit breaker : ABB brand
Alternating current contactor: ABB brand
Thermal Relay: ABB brand
Moulded case circuit brake : CHNT brand
Small relay: Weidmuller brand
Inverter: Delta brand
PLC system: Delta brand
Burner: Baltur brand
Bearing : NSK/ SKF brand

Packing & Delivery

Packaging
Item	CORN FLAKES MAKING MAHCINE
Weight	100~4000 KG
Packaging Details	The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

Packaging
Size	CORN FLAKES MAKING MAHCINE
Weight	100~4000 KG
Packaging Details	The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

More information

If you want to get more information and quotation of the corn flakes manufacturing process machine , pls feel free to contact with MS Natalie MaoCell (wahtsapp/ wechat): 15269154735
More video information of bugle chips making machine will be provided , too

Other popular production line. Click the item to see more information

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Jinan Joysun Machinery Co., Ltd. professionnels de R & D de grains entiers, des équipements de raffinage de l'extraction du pétrole, du matériel de raffinage du pétrole partout dans le pays et exportés vers le Vietnam, l'Inde, la Russie, Hong Kong, Taiwan et d'autres endroits. Hong Renbing plus hospitalier pour « l'innovation scientifique, l'intégrité et durable, la qualité première, les services aux doués « philosophie d'entreprise, dédiée à vous fournir pratique, avec des prix compétitifs et de qualité et un service efficace 0,Jinan Joysun Machinery Co., Ltd. plate-forme de test disponible à tout moment Vous êtes invités à prendre les essais et discuter de la coopération!
Breakfast cereals corn flakes manufacturing process machine / processing line est une machine de fabrication d'huile avancée qui est capable de traiter plusieurs graines de plantes et Breakfast cereals corn flakes manufacturing process machine / processing line a de meilleurs résultats pour presser la citrouille et le sésame. La machine Breakfast cereals corn flakes manufacturing process machine / processing line utilise l'arbre de la vis qui est configuré avec différents styles de vis et tourne lorsque la machine est en marche pour pousser le matériau dans la chambre. Puis [产品 分组] l'huile est séparée par l'extrusion de la vis sans fin et de l'anneau de pression. machine peut couper le tourteau en petits morceaux, ce qui correspond aux besoins de l'expulsion pour les temps.